Used electric-car batteries should be recycled, not reused: report

2022-07-02 08:15:34 By : Ms. Zola Liu

Even after they have degraded too much for continued automotive use, the lithium-ion battery packs in electric cars still have significant useful storage capacity.

That's led several automakers to experiment with alternative uses for these "second-life" batteries in stationary energy storage.

Battery packs can store energy generated by renewable sources for later use, or act as a limited backup power source.

DON'T MISS: BMW electric-car batteries to be used as home energy-storage devices

But is that really the best use for these battery packs?

Would it be better to recycle the packs, disposing of them in the same way as most other components from cars that are at the end of their useful lives?

Recycling used electric-car battery packs would in fact be the better option, argues a new report from Lux Research (via Charged EVs).

Battery storage system electrified by BMW i

Reuse delivers "questionable returns on account of reduced performance," the report said, limiting second-life batteries to applications with "less frequent and shallower depth of discharge cycles."

Lux Research believes this makes used electric-car battery packs unsuitable for residential energy-storage systems.

A hypothetical 11.2-kilowatt-hour system using second-life batteries would cost $4,600, compared to $6,000 for a 7-kWh system, the report acknowledged.

MORE: Nissan home energy-storage battery: another front against Tesla?

But "reduced round-trip efficiency and cycle life" make used battery packs a poor fit for residential energy-storage use, it argues.

BMW and Nissan have both expressed interest in marketing such systems, using lithium-ion battery-pack modules taken from their electric cars.

Nissan, as well as General Motors, has also experimented with commercial energy storage systems that use second-life lithium-ion battery packs, while Toyota has undertaken a similar project with much smaller used nickel-metal-hydride batteries from its Camry Hybrid.

Nissan xStorage battery pack for energy storage

However, Tesla—which markets its Powerwall and Powerpack stationary battery packs—prefers recycling, according to Lux Research, because its NCA cathodes are not suitable for most energy-storage applications.

Of the currently-available recycling technologies, Lux says pyrometallurgical processing—or smelting—is the most mature. Other options, including mechanical or hydrometallurgical processing, are also available.

The research firm predicts that 65 gigawatt hours of second-life battery packs will enter the market in 2035 as the first major wave of electric-car retirements begins.

Lux noted that advances in areas such as packaging could make reuse more competitive with recycling, but that as things stand now, it suggests that the latter is the better option.

Follow GreenCarReports on Facebook and Twitter

Sign up to get the latest green car and environmental news, delivered to your inbox daily!

I agree to receive emails from Green Car Reports. I understand that I can unsubscribe at any time. Privacy Policy.

GM suggests it's speeding along with Chevy Silverado EV testing. Hyundai’s head-turning new EVs achieve some noteworthy safety scores. And what does the Supreme Court’s EPA ruling mean for your EV’s carbon footprint? This and more, here at Green Car Reports. The Hyundai Ioniq 5 already offers a lot to love. And now it’s achieved some top-tier crash-test results and safety ratings, too, with its addition to the IIHS Top Safety Pick+ shortlist. That’s a good sign for the Kia EV6 and Genesis GV60—and recently revealed Hyundai Ioniq 6 sedan—that are all...

The assurance that your EV will keep getting cleaner and more climate-friendly with the grid—everywhere in the U.S.—is no longer a foregone conclusion.

It might also be good news for the Kia EV6 and Genesis GV60 that have followed, as both are built on the same E-GMP platform.

Deliveries of the new electric truck won't start until spring 2023, but the automaker already appears to be nearing the testing and validation stage.

CATL is getting ready for 10-minute fast-charging with its cell-to-pack tech. Hyundai could be delaying or shelving plans for more hydrogen fuel-cell passenger vehicles. And are EVs really more trouble-prone? This and more, here at Green Car Reports. One of the foundational studies from J.D. Power...

EVs don’t stand out as problematic in the survey if you keep to things like batteries, motors, and charging systems.

The first fuel-cell vehicle from its Genesis luxury brand is also on hold, leading to some speculation about rejiggered priorities.

The battery supplier claims both more power and better volume utilization for its prismatic-based system than Tesla's cylindrical 4680 format.

The Hyundai Ioniq 6 electric sedan carries the Prophecy concept’s sleek and stunning look to production. And we have a couple of pieces of good news about charging-network investment. This and more, here at Green Car Reports. Hyundai has revealed its U.S.-bound Ioniq 6 electric sedan, and...

Three first sites open in Colorado and California this week, allowing Rivian drivers to recover up to 140 miles of range in 20 minutes.

Siemens is the first outside investor in Electrify America, which was created as part of VW's diesel-emissions settlement with the federal government.

The E-GMP propulsion kit that the Ioniq 6 is built on will look familiar to anyone who’s pored over specs for the Ioniq 5 or Kia EV6.